FL-267 / Concept project
Modular power enclosure
Sheet metal systems · Energy systems
Modeled outcome18-day pilot run
Four field variants released from one common platform.
The manufacturing problem
Create a configurable enclosure family without multiplying drawings, hardware, and quality checks.
The ForgeLine response
Define a common formed chassis, isolate configuration to interchangeable panels, use common hardware zones, and serialize each final configuration at assembly.
Build a similar specification ↗Material14-gauge cold-rolled steel
Variants4 field configurations
HardwareInserted + captive
FinishTextured powder coat
Controlled route
How the work moves.
- 01Common-platform DFM
Separate fixed geometry from configuration-dependent panels.
- 02Laser + form
Use shared bend data across the enclosure family.
- 03Hardware insertion
Control assembly interfaces before coating.
- 04Finish + configured assembly
Serialize the released field configuration.